Sudden5869 17 Posted April 10, 2020 Share Posted April 10, 2020 It's all new ply. 9mm Meranti from Plytech https://www.plytech.co.nz/meranti-bs1088 The floor boards required 2 sheets of 2440 x 1220 for the Oliver Sudden. I purchased 3 sheets, and using the 3rd sheet for other projects. Looked at a few options to replace the original Holy and Teak floors. They were delaminating after 35 years of hard service. They were beyond repair. 9mm is probably marginal for floor boards, but adjusting the thickness required too many modifications. So sticking with the 9mm and some carefully placed extra thickness / reinforcing. Looked at Holy and Teak, $1,000 a sheet. Too pricing and the new veneer finish isn't gonna match the ages and sun-faded Teak trim on-board. Also looked at this recycable synthetic honeycomb from Plytech as an option too. Would have been much quicker, albeit a little industrial looking. So tried a couple of other Marine ply samples and Meranti wasn't too bad. A little bit darker / reddish than teak interior. Thought I'd try to paint some lines as a nod to the old school Holy and Teak look. Here's the Process.... Take the original floorboards and trace with a router with router bit and bearing / I used 10mm. Simple, just take your time. You want to line up the floor boards and grain. Marked out the exact location of the Holy Lines with a pencil. They all line up, so this needs to be accurate. 4 seal coats of Norski Epoxy Timber Sealer Sanded and cleaned. Mask up the "Holy Lines" with masking tape. I used a few and found ScotchBlue Sharp Lines to be the best. Painted the Holy Lines with 2 Pack White Under-coat. Try to get the White Lines done in a couple of days, otherwise the masking tape will be a PITA with residue. Varnish 6 coats For the varnish I used a Satin Single Pack I've used in the interior already. I seems to be tough enough. I'm not a fan of buying from Bunnings and supporting the West Island, but this stuff seems good. Bondall 1L Monocel Clear Satin Gold Marine Grade Timber Varnish. I've been damn lucky with the fine weather for varnishing. Hopefully it looks all good when we can finally get back onboard. 1 Quote Link to post Share on other sites
bigal.nz 60 Posted April 10, 2020 Author Share Posted April 10, 2020 2 hours ago, Sudden5869 said: There's only so many projects you can do with supply challenges. I'm glad I started the replacement floor boards just before lockdown. Almost done. Looks bloody good. Nice job. Quote Link to post Share on other sites
Deep Purple 530 Posted April 15, 2020 Share Posted April 15, 2020 On 28/03/2020 at 1:48 PM, 44forty said: This one . It’s a Shaw 750 T . The old mainsail was not made for the boat it is a 2nd hand one off animal biscuits which is a 750 sport . Old main has had a long life of probably 8-10 years at a guess and is totally rooted . New sail in the pic was built at UK sails in Fongaray by Phizzle and probably some help from Wal too . Cloth is DP PX black line 20 I think ? Bit heavier than needed but it will last a good while in that weight Well thanks to 44forty, I've ended up with a new boat. Well, will have once I've figured it out how to get it from Queenstown to Whitianga. Things we do on lockdown. 1 Quote Link to post Share on other sites
Ex Machina 384 Posted April 15, 2020 Share Posted April 15, 2020 Well done puff ! Way more exotic boat than mine . Hope we get to line up on the track sometime Quote Link to post Share on other sites
Deep Purple 530 Posted April 15, 2020 Share Posted April 15, 2020 I'm sure we will. Hoping to get it back in time for a SSANZ race Quote Link to post Share on other sites
waikiore 451 Posted April 15, 2020 Share Posted April 15, 2020 Not much varnish there....😎 1 Quote Link to post Share on other sites
Carbon Footprint 12 Posted April 17, 2020 Share Posted April 17, 2020 So this is my project, a Ross 490 that originally had a rotten floor. Most of the re-build was done late 2019, the wrap and prod is my ‘Covid Project’ - currently only have 200ml of epoxy left! 1 1 Quote Link to post Share on other sites
1paulg 20 Posted April 17, 2020 Share Posted April 17, 2020 Looking good SJG20 Quote Link to post Share on other sites
Ex Machina 384 Posted April 17, 2020 Share Posted April 17, 2020 1 hour ago, sjg20 said: So this is my project, a Ross 490 that originally had a rotten floor. Most of the re-build was done late 2019, the wrap and prod is my ‘Covid Project’ - currently only have 200ml of epoxy left! you Need to keep the bow monkey away from the black paint Quote Link to post Share on other sites
Deep Purple 530 Posted May 9, 2020 Share Posted May 9, 2020 All packed up and ready for her 1500km trip north after 7 years in the shed Quote Link to post Share on other sites
RushMan 31 Posted May 9, 2020 Share Posted May 9, 2020 A tie to stop the middle of the mast from bouncing too far might be worthwhile Safe travels Quote Link to post Share on other sites
Deep Purple 530 Posted May 9, 2020 Share Posted May 9, 2020 29 minutes ago, RushMan said: A tie to stop the middle of the mast from bouncing too far might be worthwhile Safe travels Good point. There's a supporting bracket on the centreboard gantry but it's not in place in the picture. I'll follow that up. Thanks Quote Link to post Share on other sites
Ex Machina 384 Posted May 9, 2020 Share Posted May 9, 2020 I read an interesting thread in the archives on here a year or two ago on deep purple from way back when it was being built . Seems like it really put some noses out of joint down south Quote Link to post Share on other sites
RushMan 31 Posted May 10, 2020 Share Posted May 10, 2020 11 hours ago, Deep Purple said: Good point. There's a supporting bracket on the centreboard gantry but it's not in place in the picture. I'll follow that up. Thanks Tie downs size could be a bit bigger for some added peace of mind. Are you meeting half way? Quote Link to post Share on other sites
Deep Purple 530 Posted May 10, 2020 Share Posted May 10, 2020 4 minutes ago, RushMan said: Are you meeting half way? Shades Trucking are bringing it to Taupo. I'll get it from there Quote Link to post Share on other sites
Deep Purple 530 Posted May 13, 2020 Share Posted May 13, 2020 She's on her way 2 Quote Link to post Share on other sites
Ex Machina 384 Posted May 13, 2020 Share Posted May 13, 2020 Bloody nice boat ! 1 Quote Link to post Share on other sites
chariot 244 Posted May 13, 2020 Share Posted May 13, 2020 I see you have some competition just over the bridge in front of the motel. Quote Link to post Share on other sites
Deep Purple 530 Posted May 14, 2020 Share Posted May 14, 2020 Yeah, H2Go has had a major birthday and looking sharp Quote Link to post Share on other sites
splat 56 Posted May 14, 2020 Share Posted May 14, 2020 36 minutes ago, Deep Purple said: Yeah, H2Go has had a major birthday and looking sharp pics? Quote Link to post Share on other sites
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